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Porous materials are extensively used in the construction of automotive sound package parts, due to their intrinsic capability of dissipating energy through different mechanisms. The issue related to the optimization of sound package parts (in terms of weight, cost, performances) has led to the need of models suitable for the analysis of porous materials' dynamical behavior and for this, along the years, several analytical and numerical models were proposed, all based on the system of equations initially developed by Biot. In particular, since about 10 years, FE implementations of Biot's system of equations have been available in commercial software programs but their application to sound package parts has been limited to a few isolated cases. This is due, partially at least, to the difficulty of smoothly integrating this type of analyses into the virtual NVH vehicle development.

As the legislation for pass-by noise (PBN) has recently become more stringent, car manufacturers face again a challenging task to reach the new SPL objective (70dB(A)). A good design of the engine bay is therefore required to sufficiently attenuate the noise coming from sources as the engine and the intake. This involves proper design of the engine bay's panels including apertures, and a good selection of the type and location of acoustic treatments. For a given engine bay design, the PBN SPL results can be obtained with a PBN test or by an equivalent simulation. Using simulation models it is possible to create the perfect test environment virtually and moreover to obtain acoustic results for a large number of designs upfront of any actual testing or prototype.

The Diffuse Field Absorption Coefficient (DFAC) is a physical quantity very often used in the automotive industry to assess the performance of sound absorbing multilayers. From a theoretical standpoint, such quantity is defined under rather ideal conditions: the multilayer is assumed to be infinite in extent and the exciting acoustic field is assumed to be perfectly diffuse. From a practical standpoint, in the automotive industry the DFAC is generally measured on samples having a relatively small size (of the order of 1m2) and using relatively small cabins (in the order of 6-7 m₃). It is well known that both these factors (the finite size of the sample and the small volume of the cabin) can have an influence on the results of the measurements, generating deviations from the theoretical DFAC.

Typically, in the automotive industry, the design of the body damping treatment package with respect to NVH targets is carried out in such a way to achieve panel mobility targets, within given weight and cost constraints. Vibration mobility reduction can be efficiently achieved thanks to dedicated CAE FE tools, which can take into account the properties of damping composites, and also, which can provide their optimal location on the body structure, for a minimal added mass and a maximized efficiency. This need has led to the development of different numerical design and optimization strategies, all based on the modeling of the damping composites by mean of equivalent shell representations, which is a versatile solution for the full vehicle simulation with various damping layouts.

Automotive suppliers provide multi-layer trims mainly made of porous materials. They have a real expertise on the characterization and the modeling of poro-elastic materials. A dozen parameters are used to characterize the acoustical and elastical behavior of such materials. The recent vibro-acoustic simulation tools enable to take into account this type of material but require the Biot parameters as input. Several characterization methods exist and the question of reproducibility and confidence in the parameters arises. A Round Robin test was conducted on three poro-elastic material with four laboratories. Compared to other Round Robin test on the characterization of acoustical and elastical parameters of porous material, this one is more specific since the four laboratories are familiar with automotive applications. Methods and results are compared and discussed in this work.

To solve interior rolling noise issues after vehicle development has been finalized, a robust procedure is desired, which combines the strengths of both the experimental and the simulation world. This paper proposes a methodology that is focused on rolling noise issues in the frequency range from 100 to 600Hz and whose core is constituted by a source identification procedure. By means of an inverse method that makes use of the information coming from several microphones, each of the interior areas of the passenger compartment walls is identified as an equivalent source and one can then determine which one is the most contributing to the interior noise under operating condition. This allows a direct and optimized application of countermeasures aimed at the reduction of the interior rolling noise.

This paper describes a new approach for modeling a trimmed vehicle body by blending FEA models of the BIW, the passenger compartment and each individual trim component. The approach bases on the update of modal matrices, transforming the untrimmed body-cavity modal representation into an updated modal model including the effect of the trim configuration on the local and global NVH indicators. Results on simple and more realistic models are presented and show that the methodology fulfills the efficiency and accuracy criteria and is thus to guide the NVH development process.

A poroelastic material can be represented as a material that is constituted by two phases: a structural phase given by a solid frame, and a fluid phase given by the air that fills the pores of the solid frame itself. In the mid frequency range, the physical behavior of both phases and their interactions need to be properly modeled in order to predict accurately the dynamic behavior of the porous material. This can be done using finite elements based on Biot's theory, which describes the macroscopic behavior of poroelastic materials by characterizing them through a set of parameters directly measured on material samples. In this paper, numerical/experimental correlations obtained using two commercial software programs that implement libraries of poroelastic materials are presented. A free-free steel plate covered by a 20mm thick layer of foam and a massive heavy layer has been selected as a first test case.

Due to the pressure on CO₂ reduction, during the last years "lightweight" parts have become rather popular, as opposed to "conventional" parts, traditionally constituted by a heavy mass layer on top of a soft decoupler. While "conventional" parts are based on pure insulation, "lightweight" parts propose some kind of compromise between absorption and insulation. This makes their design difficult: designing a "lightweight" part means adjusting in the proper way the balance between the absorption and the insulation provided by the part itself and the search for an optimal balance has to take into account relevant vehicle-dependent boundary conditions. Typically, in the design of a lightweight dash insulator a key role is played by the presence of the instrumentation panel and by the importance of the pass-throughs. This article describes a procedure that can help the NVH engineer in the above-mentioned task.