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Predicting the vibration of a motor gearbox assembly driven by a PWM inverter in the early stages of development is demanding because the assembly is one of the dominant noise sources of electric vehicles (EVs). In this paper, we propose a simulation model that can predict the transient vibration excited by gear meshing, reaction force from the mount, and electromagnetic forces including the carrier frequency component of the inverter up to 10 kHz. By utilizing the techniques of structural model reduction and state space modeling, the proposed model can predict the vibration of assembly in the operating condition with a system level EV simulator. A verification test was conducted to compare the simulation results with the running test results of the EV.

This article examines the structure-borne noise transfer path measures by using a laboratory experiment with simulated engine and passenger compartments. It is excited by an emulated powertrain unit that is mounted in the engine room through three hard mounts. Indirect estimation methods for dynamic interfacial forces are first compared with direct measurements over the mid frequency regime. Two alternate path analysis issues, with focus on partial pressures in the receiver room, are then examined. This experimental study clearly demonstrates the strengths and limitations of path rank ordering schemes and analysis methods though only the translational motions are considered.