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Impact Harshness and Impact Shake are two related aspects of ride performance. Vehicle designs often need to meet the conflicting requirements between these two performance areas. The fundamental dynamics and general effect of vehicle and suspension design parameters need to be understood to reduce the cost and time associated with early vehicle development and ensure built-in quality. This study investigates the influence of the parameters in suspension and tire wheel systems on each of the performance metrics. Attempts are made to rank-order the relative sensitivity of each parameter on each of the metrics and propose approaches to improve ride quality.

Steering Wheel Torsional Vibration (SWTV) at highway speed on smooth roads is one important attribute affecting vehicle refinement. To ensure desirable SWTV performance, achieve the best design compromises and minimize the development cost, specific design targets need to be defined and the proposed design needs to be assessed very early in the vehicle development cycle. In this paper, the fundamental dynamics of SWTV are analyzed and examples are given to demonstrate the strategies to reduce the SWTV response. Influence of design parameters on the SWTV response is predicted for four vehicle platforms. General guidelines for designing suspension and steering systems are discussed to ensure achieving SWTV targets.

Human-seat interactions are investigated through measurement and analysis of distribution of interface contact force and area under vertical vibration. The time histories of dynamic ischium pressure, effective contact area and contact force on a soft seat revealed significant asymmetry, under large magnitude vibration excitations occurring near the resonant frequency of the human-seat system. The asymmetric response characteristics of the cushion are mostly attributed to the nonlinear force-deflection properties of polyurethane foam materials, contour shape of human buttocks, body-hop motion and cushion bottoming tendencies. The results are utilized to propose a nonlinear and asymmetric seat cushion model incorporating body hop motion and cushion bottoming under vertical vibration. A combined human-seat model is derived upon integrating the proposed cushion model with a bio-dynamic model of the seated occupant.

A coupled human-seat-suspension model is developed upon integrating asymmetric and nonlinear models of the cushion, suspension and elastic end-stops with a three degrees-of-freedom biodynamic model of the occupant. The validity of the model is examined under harmonic and stochastic vibration excitations of different classes of vehicles, using the laboratory measured data. The suspension performance under continuous and shock excitations, assessed in terms of Seat Effective Amplitude Transmissibility (SEAT) and Vibration Dose Value (VDV) ratio, revealed that attenuation of continuous and shock-type excitations pose conflicting design requirements. It is thus proposed to develop suspension design for optimal attenuation of continuous vibration, while the severity of end-stop impacts caused by shock-type excitations be minimized through design of optimal buffers. Two different optimization problems are formulated to minimize the SEAT and VDV ratios.