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Technical Paper

Rotor Asymmetry Used to Reduce Disc Brake Noise

2004-10-10
2004-01-2797
Asymmetry is applied to a heavy-duty commercial twin calliper disc brake rotor as a means to alleviate an undesirable high amplitude noise. The problematic frequency is 2400 Hz, the rotor blade exhibiting a 5-diametric mode order of vibration. The asymmetry is introduced by drilling sets of radial holes into the disc rim. Modal analysis is carried out over a range of frequencies using added masses applied magnetically to the rim of the rotor This shows the amplitudes at set frequencies to reduce considerably when asymmetry is introduced. When a set of 5 masses is added to the rotor the vibration amplitude at the troublesome frequency is seen to be considerably reduced. Finite element analysis complements the experimental results.
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