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This paper presents a model based sensor fault detection and isolation algorithm for the vertical acceleration sensors of the Continuous Damping Control (CDC) system, installed on the sprung mass. Since sensor faults of CDC system have a critical influence on the ride performance as well as the vehicle stability, the sensor fault detection algorithm must be implemented into the overall CDC algorithm. In this paper, each vertical acceleration sensor installed on the sprung mass (two in the front corners and one in the rear) separately estimates the vertical acceleration of the center of gravity of the sprung mass. Then, the sensor fault is detected by cross-checking all three vertical acceleration estimates independently obtained by the each vertical acceleration sensor.

The paper presents a new offset compensation method of a yaw rate sensor and a lateral acceleration sensor. It is necessary to compensate the offsets of the analog sensors, such as the yaw rate sensor and the lateral acceleration sensor, to acquire accurate signals. This paper proposes two different offset compensation algorithms, the sequential compensation method and the model based compensation method. Both algorithms are combined with the algorithm map depending on the vehicle driving status. The proposed algorithm is verified by the computer simulations.

The study presented in this paper proposes an integrated and automated chassis design process, in which the associated design and analysis, including kinematic design and controller calibration, are sequentially performed through three steps. The first step is an automated kinematic design process that optimizes the hardpoints' coordinates and bush properties. First, ADAMS/Car is employed to evaluate the K&C characteristics by varying arrangements of the hardpoints and bush properties. In addition, a bush stiffness curve is approximated and represented by four parameters, allowing a designer to incorporate the curve as the design variables in the optimization process. Second, an optimization process is employed to automate the calibration of the UCC system modeled by Simulink, which is essential in improving the vehicle's dynamic behavior.