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Automotive Gearbox Synchronizer Life Evaluation Using Regression Analysis under Torsional Vibration Condition

2021-09-22
2021-26-0494
Synchronizers are the critical element in manual transmission to match the speed of target gear, and allows smooth gear shifting. Generally, synchronizer failures are related to design parameters, like geometrical construction, material, and lubrication. This paper throws light on one different parameter for synchronizer design namely the angular accelerations which are imposed on synchronizer, due to vehicle level systems. The recent developed high-power density engines develop angular accelerations due to smaller flywheels. These angular accelerations are detrimental to the life of synchronizers. Brass synchronizers exhibit structural damage in synchronizer due to the angular acceleration. The carbon liner synchronizers do not withstand the angular acceleration and fail rapidly due to liner wear. The synchronizer rings can move freely in the available space due to rattling. The synchronizers which experience higher angular acceleration fails immediately.
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