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Leak detection of vehicle cabin interiors is an important quality inspection phase that typically has been handled with various time consuming, or potentially product damaging techniques. Leak detection in tank or pressure vessel applications is almost always a concern for gas or fluid containment in vehicles and in many other industries. Numerous techniques exist for the detection of leaks in these and other types of structures. When testing is required in a production environment, often the speed of leak detection is very important if all samples must be tested. The use of several ultrasound based methods for leak detection in vehicle cabins and pressure vessel applications is presented here. Ultrasound waves are typically classified as having spectral content greater than 20 kHz. In the case of leak detection in a production environment, frequently the ultrasonic spectrum is largely free from background noise content that dominates the audible spectrum.

Standard sound power test methods have existed for numerous years to allow for appropriate noise labeling of products for validation or for monitoring of changes. More recently, advanced methods such as acoustic holography and beamforming have also been successfully used for measurement of sound power and noise source identification. Sound power is a standard requirement for off-highway and agricultural vehicles, construction and power generation equipment, refrigeration and cooling devices, and many other consumer products. In the automotive industry, the engine and a few accessories (AC compressor, power steering pump) are tested for sound power. While sound power testing methods are well known and tests are conducted in most labs by efficient and often automated test procedures, the root-causing strategy in the case of lack of compliance to a specification is still mostly based on trial-and-error.