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Journal Article

Evaluation of a 4-stroke 4-cylinder Diesel Engine Valve-train for Replacement of a Solid Camshaft with a Hollow Camshaft

2009-04-20
2009-01-0405
The use of hydroforming technique is commonly used for the manufacturing of BIW, chassis and suspension components. For low weight and cost effective solutions it is also finding application in powertrain components mainly in the engine camshafts. Weight of the valvetrain parts plays a vital role for enhancing the engine response and performance. Hollow camshafts are produced by assembling aggregate parts, i.e., cam lobes, journals, sprockets etc. on a tubular shaft. Compared to conventional solid cast or forge camshafts, hollow camshafts provide opportunities for weight reduction exceeding 60%, design flexibility to improve performance of engine and valve train because of reduced rotational inertia. In order to obtain the above benefits the valve train of an existing 4-cylinder 4-stroke diesel engine is modified by replacing the solid forged camshaft with a hollow camshaft. The main consideration in carrying out the change is that the valve train performance should be enhanced.
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