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A theoretical forming limit stress diagram (FLSD) for necking prediction which is based on the strain gradient theory of plasticity in conjunction with the M-K approach was represented and used in tube hydroforming. This approach introduces an internal length scale into conventional constitutive equations and takes into account the effects of deformation inhomogeneity and material softening. The nonlinear second order ordinary differential equation of the thickness of tube has been solved by collocation method. It has been shown that this method overcomes the imperfection sensitivity encountered in the conventional M-K method. The predicted FLSD has been compared with published experimental hydroforming stress limit diagram and good agreement was found between them. The purpose of this work is the implementation of the forming limit stress diagram determined by the proposed methodology to obtain suitable load path in tube hydroforming.