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An investigation has been carried out to examine the influence of up to 300 MPa injection pressure on engine performance and emissions. Experiments were performed on a 4 cylinder, 4 valve / cylinder, 4.5 liter John Deere diesel engine using the Ricardo Twin Vortex Combustion System (TVCS). The study was conducted by varying the injection pressure, Start of Injection (SOI), Variable Geometry Turbine (VGT) vane position and a wide range of EGR rates covering engine out NOx levels between 0.3 g/kWh to 2.5 g/kWh. A structured Design of Experiment approach was used to set up the experiments, develop empirical models and predict the optimum results for a range of different scenarios. Substantial fuel consumption benefits were found at the lowest NOx levels using 300 MPa injection pressure. At higher NOx levels the impact was nonexistent. In a separate investigation a Cambustion DMS-500 fast particle spectrometer, was used to sample and analyze the exhaust gas.

This paper describes the results of a series of tests on a heavy-duty truck diesel engine using conventional and low viscosity lubricants. The objectives were to explore the impact of reducing lubricant viscosity on wear, friction and fuel consumption. The radiotracing Thin Layer Activation method was used to make on-line measurements of wear at the cylinder liner, top piston ring, connecting rod small end bush and intake cam lobe. The engine was operated under a wide range of conditions (load, speed and temperature) and with lubricants of several different viscosity grades. Results indicate the relationship between lubricant viscosity and wear at four critical locations. Wear at other locations was assessed by analysis of wear metals and post test inspection. The fuel consumption was then measured on the same engine with the same lubricants. Results indicate the relationship between oil viscosity and fuel consumption under a wide range of operating conditions.

This paper describes a practical approach used within the UK contribution to the UNECE PMP study in adopting some of the recommendations stated in the draft 2007 regulations for the measurement of particulate mass emissions from heavy-duty diesel engines in the US. This approach was named “2007PM” but the intention was to align rather than fully comply with the draft requirements for the US. In the PMP test work, four main changes were made to the standard European method of particulate emissions measurement (SPM). These were adopted as the 2007PM method. These were the application of a cyclone pre-classifier to 2007PM - with a 50% cut-size at 2.5μm, the use of a single 47mm filter rather than primary and back-up filters, close control of the filter face temperature to 47°C +/-5°C by heating of the dilution air and an increased filter face velocity. Measurements were predominantly made from aerosols generated by engines equipped with Diesel Particulate Filters (DPFs).

An Iveco Cursor 8 heavy-duty Diesel engine (7.8L, 6 cylinder) meeting Euro III emission regulations and equipped with a catalyst based passively regenerating Diesel particulate filter (CB-DPF) system, was used to investigate the impact of lubricant formulation on exhaust emissions. Measurements of both regulated and unregulated emissions were made during ESC and ETC cycles undertaken during a strictly controlled experimental protocol. Testing was carried out using ultra low sulphur, Swedish Class 1 Diesel fuel and a range of lubricant formulations. No significant effects of lubricant composition were observed on regulated gaseous emissions. However, the number of nucleation mode particles appeared to be both drive cycle and lubricant formulation dependent. Test methodology proved to be key; with engine, exhaust and dilution tunnel preconditioning and test order a major influence on ESC particle emissions.