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Technical Paper

Development of Variable Cylinder Management System for Large Motorcycles

2009-04-20
2009-01-1044
The world’s first variable cylinder management system, VCM system, for large motorcycles has been developed. The system uses an in-line four-cylinder, 1 137 cm3 engine as the base, and allows changing of the number of working cylinders from 2-cylinder to 3-cylinder to 4-cylinder. To eliminate an abrupt change of power delivery when shifting number of working cylinders, the electronically-controlled throttle valve (Throttle-By-Wire: TBW) is employed. Coupled with the harmonized control of the intake-and-exhaust valve deactivating system, the smooth switching of number of working cylinders suitable for motorcycles has been realized. As a result, while maintaining the same power output characteristics of the conventional engine, EURO 3 exhaust emission regulations are satisfied while attaining approximately 46% better fuel economy in the New European Driving Cycle mode (NEDC mode).
Technical Paper

Development of Variable Cylinder Management System for Large Motorcycles- An Effective Way of Reducing Output Change at Switching of the Number of Working Cylinders

2010-09-28
2010-32-0117
The world's first Variable Cylinder Management (VCM) system for large motorcycles, which will achieve both high power and low fuel consumption, has been developed. The system uses a mass production in-line four-cylinder engine which has a displacement of 1137 cm₃ as the base engine. The VCM system is capable of increasing and decreasing the number of working cylinders between 2-cylinder, 3-cylinder and 4-cylinder operations by modifying some parts of the base engine. Utilizing throttle valves installed on each cylinder, the throttle valves for continuously operating the regularly working cylinders and the on-demand working cylinders are controlled by three motors, which divide them into three independent lines. In order to improve fuel consumption by reducing the pumping loss of the non-working cylinders, the engine is equipped with hydraulically operated intake and exhaust valve deactivating mechanisms.
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