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A study on the modeling of fuel sprays in diesel engines will be presented. First, modeling of non-reacting diesel spray formation is studied in Fluent and Star-CD. The main objective however is to model combustion of the spray using a generic approach. This is achieved by applying a detailed chemistry tabulation method, called FGM (Flamelet Generated Manifold). Using this approach will make additional ignition modeling, which is conventional, obsolete. The FGM method is implemented in Fluent and Star-CD. Subsequently, constant volume spray combustion and full engine cycle simulations are performed. Spray formation is modeled with Lagrangian type models that are available in Fluent and Star-CD, and also with a 1D Euler-Euler spray model that is implemented and applied in 3D Fluent simulations. The results are compared with EHPC (Eindhoven High Pressure Cell) experiments, data from Sandia National Laboratories and IFP (Institut Français du Pétrole).

The main goal of this paper is to acquire more insight into the relationship between wall and piston impingement of liquid fuel and unburnt hydrocarbon emissions (UHC) emissions, under early direct injection (EDI) premixed charge compression ignition (PCCI) operating conditions. To this end, the vaporization process is modeled for various operating conditions using a commercial CFD code (StarCD). Predicted values for liquid core penetration, or liquid length LL , have been successfully checked against experimental data from literature over a wide range of operating conditions. Next, the correlation between the CFD results for wall and piston impingement and measured UHC emissions is studied. The diesel fuel used in the experiments is modeled as n-dodecane and n-heptadecane, representing the low and high end of the diesel boiling range, respectively. A distinction is made between liquid spray impingement on the piston surface and cylinder liner.

Premixed Charge Compression Ignition (PCCI) is a combustion concept that holds the promise of combining emission levels of a spark-ignition engine with the efficiency of a compression-ignition engine. In a short term scenario, PCCI would be used in the lower load operating range only, combined with conventional diesel combustion at higher loads. This scenario relies on using near standard components and conventional fuels; therefore a set of fuels is selected that only reflects short term changes in diesel fuel composition. Experiments have been conducted in one dedicated test cylinder of a modified 6-cylinder 12.6 liter heavy duty DAF engine. This test cylinder is equipped with a stand-alone fuel injection system, EGR circuit and air compressor. For the low load operating range the compression ratio has been lowered to 12:1 by means of a thicker head gasket.

Premixed Charge Compression Ignition concepts are promising to reduce NOx and soot simultaneously and keeping a high thermal efficiency. Partially premixed combustion is a single fuel variant of this new combustion concepts applying a fuel with a low cetane number to achieve the necessary long ignition delay. In this study, multiple injection strategies are studied in the partially premixed combustion approach to reach stable combustion and ultra-low NOx and soot emission at 15.5 bar gross indicated mean effective pressure. Three different injection strategies (single injection, pilot-main injection, main-post injection) are experimentally investigated on a heavy duty compression ignition engine. A fuel blend (70 vol% n-butanol and 30 vol% n-heptane) was tested. The effects of different pilot and post-injection timing, as well as Exhaust-gas Recirculation rate on different injection strategies investigated.

N-butanol, as a biomass-based renewable fuel, has many superior fuel properties. It has a higher energy content and cetane number than its alcohol competitors, methanol and ethanol. Previous studies have proved that n-butanol has the capability to achieve lower emissions without sacrifice on thermal efficiency when blended with diesel. However, most studies on n-butanol are limited to low blending ratios, which restricts the improvement of emissions. In this paper, 80% by volume of n-butanol was blended with 20% by volume of n-heptane (namely BH80). The influences of various engine parameters (combustion phasing, EGR ratio, injection timing and intake pressure, respectively) on its combustion and emission characteristics are tested at different loads. The results showed that when BH80 uses more than 40% EGR, the emitted soot and nitrogen oxides (NOx) emissions are below the EURO VI legislation.

CO2 regulations on heavy-duty transport are introduced in essentially all markets within the next decade, in most cases in several phases of increasing stringency. To cope with these mandates, developers of engines and related equipment are aiming to break new ground in the fields of combustion, fuel and hardware technologies. In this work, a novel diesel fuel injector, Delphi’s DFI7, is utilized to experimentally investigate and compare the performance of ramped injection rates versus traditional square fueling profiles. The aim is specifically to shift the efficiency and NOx tradeoff to a more favorable position. The design of experiments methodology is used in the tests, along with statistical techniques to analyze the data. Results show that ramped and square rates - after optimization of fueling parameters - produce comparable gross indicated efficiencies.