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The paper presents the experimental study of an active pre-chamber volume variations on engine performance and emissions. The experiments were performed on a test setup equipped with a single cylinder engine. The modular and custom-made pre-chamber design was used, enabling the variation of pre-chamber volume in the range of 3-5% of clearance volume. During the variation of pre-chamber’s geometrical parameters, the ratio of total nozzle area to the pre-chamber volume was fixed at a value of approximately 0.033 cm-1. At a given pre-chamber volume the variation of engine load was achieved by the change of excess air ratio in the main chamber from stochiometric mixture to lean limit, while the engine speed was fixed to 1600 rpm. For each pre-chamber variation and on each of the investigated operating points, a spark sweep was performed to obtain the highest indicated efficiency while satisfying the imposed restrictions regarding combustion stability and knock occurrence.

Advanced combustion concepts that rely on the lean-burn approach are a proven solution for increasing the efficiency and reducing the harmful emissions of SI engines. The pre-chamber spark ignited (PCSI) engines utilize high ignition energy of the multiple jets penetrating from the pre-chamber, to enable fast and stable combustion of lean mixture in the main chamber. The combustion is still governed by the flame propagation, so the dilution level and efficiency benefits are highly restricted by strong decrease of laminar flame speeds. Homogeneous charge compression ignition (HCCI) combustion allows a higher dilution level due to rapid chemically driven combustion, however the inability to directly control the ignition timing has proven to be a major setback in HCCI deployment.