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Technical Paper

Optimized Design of the Cooling System for an Articulated Dump Truck's Electric Drive System

2010-04-12
2010-01-0504
The articulated dump truck with independent suspensions is driven by six AC motors and each wheel is driven by one motor. Cooling system is configured in every electric wheel. The motor is the main heating source in the electric drive system. Hence, the cooling of the motor will affect the reliability and power-density of the whole electric drive system. According to the actual working conditions, the heating calculation about the cooling system has been carried out during the design process. The design concept of embedding spiral-shaped flow path in the shell of the stator has been drawn. The cooling water could pass through the path and accomplish cooling outside the stator. In this paper, the FLUENT has been used for the 3-D numerical simulation of the cooling system. The temperature field distributions of the cooling water and the shell are obtained.
Technical Paper

Path Planning Strategy of Distributed-Driven Articulated Vehicle Considering Steering Energy Consumption

2022-03-29
2022-01-0298
As construction vehicles become electrified and more intelligent, some technologies are increasingly being applied in optimal controlling vehicle dynamics and driving behavior. Manned articulated vehicles in underground mine have drawbacks such as high steering energy consumption and harsh working environment for drivers, which can be solved by above techniques. The distributed-drive articulated vehicles (DDAV) can generate the yaw moment by the reasonable allocation of each wheel driving force, which can reduce the energy consumption by assisting the hydraulic steering system in steering. In this paper, the dynamic programming (DP) is used to study the optimal torque distribution while the vehicle following the reference path with minimizing the energy consumption. Firstly, combined with the tentacle algorithm, optimal control inputs and energy consumption of the vehicle were derived from DP under each tentacle.
Technical Paper

Pantograph Optimization Design Based on the Model of Mining Truck-Road-Pantograph

2024-04-09
2024-01-2318
This study focuses on the operation of trolley-assisted mining truck, which leverage overhead lines for uphill propulsion, substantially reducing fuel consumption and carbon emissions. The pantograph mounted at the truck body's front exhibits complex vibrational behavior due to the subgrade stiffness and the nonlinearities of the hydro-pneumatic suspension. Vertical dynamic model of the mining truck is constructed which considering the road conditions and suspension characteristics to illustrate the pantograph's contact force. The vibration characteristic of pantograph base is analyzed which using the spatial transformation relationship between the truck's center mass of gravity and the base of pantograph. The stiffness of pantograph is designed based on a pantograph-catenary system model considering different road conditions. The real mining truck is modeled in the Trucksim software to obtain the vibration of pantograph base.
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