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Journal Article

Squeak & Rattle Simulation - A Success Enabler in the Development of the New Saab 9-5 Cockpit without Prototype Hardware

2010-06-09
2010-01-1423
To achieve “right first time” design for SAAB projects, thus avoiding unnecessary development loops, a squeak & rattle simulation tool was required. This paper presents a new squeak & rattle simulation approach which covers the complete development process of interior parts. The process starts with a rough model, which is mainly based on styling data and ends with a model of a very high detail level close to serial tooling status. The detailed CAD model is then represented by a simulation model of similarly increasing quality. By using different types of analyses in the frequency and time domains (modal analysis, frequency response and transient analysis), the output of these simulations can be matched to the available FE model quality. During initial development the global behavior of the structure is of interest. Finally the relative displacement between two detailed trim parts is used to evaluate the risk for squeak & rattle.
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