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Increasingly stringent targets on energy efficiency and emissions, as well as growing vehicle electrification are making attractive the electric recovery of the energy normally wasted through the tailpipe of Internal Combustion Engines. Recent developments in thermoelectrics (TE) may soon make them a viable solution for such applications [1]. This team has been exploring the potential of using TE modules in combination with variable conductance heat pipes for transferring the exhaust heat to the generator with very low thermal resistance and at a constant, prescribed temperature. This passive temperature control eliminates the need for by-pass systems in the event of temperature overshoots. The operating temperature of a generator should be as high as possible in order to maximize the Seebeck effect. However, currently available modules are temperature limited.

Currently, a great deal of the automotive industry's R&D effort is focused on improving overall vehicle environmental and energy efficiency [1]. For instance, one of the things that Electric Vehicles (EVs) and Hybrid cars (HEV) have in common is the recovery of waste energy, namely during braking. But, when an I.C. engine is operating (e. g. as a range extender in an EV), a large amount of energy is also wasted within the exhaust gases and with engine cooling, energy that could otherwise be recovered by different methods. This paper reports on the recovery of waste thermal energy using thermoelectric generators (TEG) for application in hybrid, extended range electric vehicles and more generally in any vehicle that could benefit from the generation of a small amount of electric current that would reduce the alternator operation time.