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A GT-suite commercial code was used to develop a fully integrated model of a light duty commercial vehicle with a V6 diesel engine, to study the use of a BorgWarner dual mode coolant pump (DMCP) in active thermal management of the vehicle. An Urban Dynamometer Driving Schedule (UDDS) was used to validate the simulation results with the experimental data. The conventional mechanical pump from the validated model was then replaced with the dual mode coolant pump. The control algorithm for the pump was based on controlling the coolant temperature with pump speed. Maximum electrical speed of the pump and the efficiency of the pump were used to determine whether the pump should run in mechanical or electrical mode. The model with the dual mode coolant pump was simulated for the UDDS cycle to demonstrate the effectiveness of control strategy.

As CO2 legislation tightens, the next generation of turbocharged gasoline engines must meet stricter emissions targets combined with increased fuel efficiency standards. Promising technologies under consideration are: Miller Cycle via late intake valve closing (LIVC), low pressure loop cooled exhaust gas recirculation (LPL EGR), port water injection (PWI), and cylinder deactivation (CDA). While these efficiency improving options are well-understood individually, in this study we directly compare them to each other on the same engine at a range of operating conditions and over a range of compression ratios (CR). For this purpose we undertake a comprehensive simulation of the above technology options using a GT-Power model of the engine with a kinetics based knock combustion sub-model to optimize the fuel efficiency, taking into account the total in-cylinder dilution effects, due to internal and external EGR, on the combustion.