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Engine simulation based on one-dimensional gas dynamics is well suited for integration of all aspects arising in engine and powertrain developments. Commonly used turbocharger performance maps in engine simulation are measured in non-pulsating flow and without taking into account the heat transfer. Since on-engine turbochargers are exposed to pulsating flow and varying heat transfer situations, the maps in the engine simulation, i.e. GT-POWER, have to be shifted and corrected which are usually done by mass and efficiency multipliers for both turbine and compressor. The multipliers change the maps and are often different for every load point. Particularly, the efficiency multiplier is different for every heat transfer situation on the turbocharger. The aim of this paper is to include the heat transfer of the turbocharger in the engine simulation and consequently to reduce the use of efficiency multiplier for both the turbine and compressor.

Turbocharger performance maps, which are used in engine simulations, are usually measured on a gas-stand where the temperatures distributions on the turbocharger walls are entirely different from that under real engine operation. This should be taken into account in the simulation of a turbocharged engine. Dissimilar wall temperatures of turbochargers give different air temperature after the compressor and different exhaust gas temperature after the turbine at a same load point. The efficiencies are consequently affected. This can lead to deviations between the simulated and measured outlet temperatures of the turbocharger turbine and compressor. This deviation is larger during a transient load step because the temperatures of turbocharger walls change slowly due to the thermal inertia. Therefore, it is important to predict the temperatures of turbocharger walls and the outlet temperatures of the turbocharger working fluids in a turbocharged engine simulation.