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Technical Paper

Machine-Learning-Based Fault Detection in Electric Vehicle Powertrains Using a Digital Twin

2023-06-26
2023-01-1214
Electric Vehicles are subject to effects that lead to more or less rapid degradation of functions. This can cause hazards for the drivers and uninvolved road participants. For this reason, the must be detected and mitigated, to maintain the vehicle function even in critical situations until a safe operating mode can be established. This publication presents an intelligent digital twin, located in the edge and connected with an electric vehicle via 5G. That can improve the operation of electrified vehicles by enabling the online detection of abnormal situations in the electrified powertrain and vehicle dynamics. Its core component is the fault detection system, which is implemented based on a 1-Nearest Neighbor algorithm. It is initially trained on synthetic data, generated in CarMaker for real-world powertrain issues such as demagnetization and open-/short-switch failures, using detailed mathematical models.
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