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We propose a model of in-cylinder air mass and residual gas fraction of a turbocharged SI engine with Variable Valve Timing (VVT) actuators. VVT devices are used to produce internal exhaust gas recirculation at part load, providing beneficial effects in terms of fuel consumption and pollutant emissions. At full load, VVT actuators permit to push back knock limit by scavenging fresh air to the exhaust pipes. Modeling in-cylinder composition is an essential task for control purpose. Actually, VVT actuators affect in-cylinder fresh air charge. This has an impact on engine torque output (leading to driveability problems), and on Fuel/Air Ratio (leading to pollution peaks). In this paper, we present a model of in-cylinder air mass and residual gas fraction using only commercial-line sensors (engine speed, intake manifold pressure and VVT actuators positions). It is designed for real-time control purpose. The model does not necessitate a lot of calibration time.

This paper presents the development of torque-based engine control strategies for a downsized SI engine, from simulation design to final validation on a demonstration car. One main issue to reach performance, fuel consumption and pollutant emission demands is in-cylinder mass observation and control. A simulation-based approach is first presented to design accurate observers from a reference simulator. In this study, a multivariable and non-linear control has been developed and focused on in-cylinder mass trajectories. It has been tested on a real time Software-In-the-Loop platform before a complete validation and calibration on the test bed. Finally, the complete torque-based engine control has been successfully integrated on the vehicle.