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Technical Paper

The Effect of the Cell Shape on Compressive Mechanical Behavior of 3D Printed Extruded Cross-sections

2018-04-03
2018-01-1384
Additive manufacturing has been a promising technique for producing sophisticated porous structures. The pore's architecture and infill density percentage can be easily controlled through additive manufacturing methods. This paper reports on development of sandwich-shape extruded cross sections with various architecture. These lightweight structures were prepared by employing additive manufacturing technology. In this study, three types of cross-sections with the same 2-D porosity were generated using particular techniques. a) The regular cross section of hexagonal honeycomb, b) the heterogeneous pore distribution of closed cell aluminum foam cross section obtained from image processing and c) linearly patterned topology optimized 2-D unit cell under compressive loading condition. The optimized unit cell morphology is obtained by using popular two-dimensional topology optimization code known as 99-line code, and by having the same volume fraction as the heterogeneous foam.
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