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Cross-Flow Radiator Design Using CFD for FSAE Car Cooling System and Its Experimental Validation Using the GEMS Data Acquisition System

2022-03-29
2022-01-0374
The cross flow design of a radiator and its heat transfer and temperature drop was simulated then validated by using a data acquisition system during both static and dynamic running conditions of a Formula SAE car. The data acquisition system simulated and validated the radiator's cross flow design and heat transfer, as well as the temperature drop, under static and dynamic conditions in a car. The optimal radiator design determines the engine's operating temperature and the desired temperature drop gain through proper design of the inner core, number of fins and tubes, and radiator material. The purpose of a properly designed radiator is to prevent the combustion engine from heating up above its operating temperature [1]. The radiator's design is based on the operating temperature of the CBR 600RR engine. The highest temperature recorded was around 105°C, and in the worst case scenario, it can reach 110°C.
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