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This paper presents a unified novel function-based brake control architecture, which is designed based on a top-down approach with functional abstraction and modularity. The proposed control architecture includes a commands interpreter module, including a driver commands interpreter to interpret driver intention, and a command integration to integrate the driver intention with senor-guided active driving command, state observers for estimation of vehicle sideslip, vehicle speed, tire lateral and longitudinal slips, tire-road friction coefficient, etc., a commands integrated control allocation module which aims to generate braking force and yaw moment commands and provide optimal distribution among four wheels without body instability and wheel lock or slip, a low-level control module includes four wheel pressure control modules, each of which regulates wheel pressure by fast and accurate tracking commanded wheel pressure.

With the development of modern vehicle chassis control systems, such as Anti-Lock Brake System (ABS), Acceleration Slip Regulation (ASR), Electronic Stability Control (ESC), and Regenerative Braking System (RBS) for EVs, etc., there comes a new requirement for the vehicle brake system that is the precise control of the wheel brake pressure. The Electro-Hydraulic Brake system (EHB), which owns an ability to adjust four wheels’ brake pressure independently, can be a good match with these systems. However, the traditional control logic of EHB is based on the PWM (Pulse-Width Modulation), which has a low control accuracy of linear electromagnetic valves. Therefore, this paper presents a research of the linear electro-magnetic valve characteristic analysis, and proposes a precise pressure control algorithm of the EHB system with a feed forward and a PID control of linear electro-magnetic valves.

This paper first presents an algorithm to detect tire blowout based on wheel speed sensor signals, which either reduces the cost for a TPMS or provides a backup in case it fails, and a tire blowout model considering different tire pressure is also built based on the UniTire model. The vehicle dynamic model uses commercial software CarSim. After detecting tire blowout, the active braking control, based on a 2DOF reference model, determines an optimal correcting yaw moment and the braking forces that slow down and stop the vehicle, based on a linear quadratic regulator. Then the braking force commands are further translated into target pressure command for each wheel cylinder to ensure the target braking forces are generated. Some simulations are conducted to verify the active control strategy.