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Since steering wheel torque feedback is one of the crucial factors for drivers to gain road feel and ensure driving safety, it is especially important to simulate the steering torque feedback for a driving simulator. At present, steering wheel feedback torque is mainly simulated by an electric motor with gear transmission. The torque response is typically slow, which can result in drivers’ discomfort and poor driving maneuverability. This paper presents a novel torque feedback device with magnetorheological (MR) fluid and coil spring. A phase separation control method is also proposed to control its feedback torque, including spring and damping torques respectively. The spring torque is generated by coil spring, the angle of coil spring can be adjusted by controlling a brushless DC motor. The damping torque is generated by MR fluid, the damping coefficient of MR fluid can be adjusted by controlling the current of excitation coil.

Steering torque feedback, or steering feel, is widely regarded as an important aspect of driver interface to road feel. To generate a steering feel with the appropriate level of fidelity required by a driver-vehicle system or a driving simulator, it is essential to gain a good understanding of various important influencing factors of steering torque feedback. This paper presents a comprehensive study and analysis of internal and external factors that strongly affect steering torque feedback. A steering torque feedback model with sufficient fidelity is established and verified as the base for this study. The individual- and collective-level influences of these factors on steering torque feedback are analyzed in both time domain and frequency domain, with guidelines provided on how to properly use these influencing factors to control their negative effects in modeling steering torque feedback.