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Majority of light and heavy duty commercial vehicles on road in India use API-CF grade lubricants. Soot accumulation in lubricating oil can result in engine wear and lubricant’s viscosity increase thereby affecting its pumping ability and drain interval. Due to faster lubricant degradation and with emergence of newer engine technologies, there is increasing demand of improving performance of lubricants particularly with respect to soot dispersancy. This paper describes the various engine hardware modifications and optimizations carried out on a commercial BS II, 4-cylinder turbocharged diesel engine in order to develop a flexible engine test procedure for evaluating the lubricant’s dispersancy/anti wear characteristics up to 6% soot levels.

Improvement in fuel economy and reduction in emissions are the two major driving forces in the advancement of automotive engine technologies, fuel quality, lubricants, and aftertreatment devices. Engine design, operating conditions such as speed and load, and engine oil behavior have a significant influence on engine friction and then the vehicle fuel economy. There is no standard short duration engine test available to evaluate engine oil’s friction. This study developed a test protocol to discriminate friction reduction efficacy of engine oils/additives to support in the development of engine oils. The engine test facility was modified to conduct the motoring test over the speed range of 1000 - 4500 rpm and at 50 - 100 °C coolant and oil temperatures. Different viscosity grades and additive chemistry i.e. combination of friction modifiers & viscosity modifiers was evaluated over the motored torque test.