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Journal Article

CFD Simulation of Oil Jet Piston Cooling Applied to Pistons with Cooling Gallery

2022-03-29
2022-01-0210
Efficient cooling of pistons with oil jets can avoid engine failures due to exceeded piston temperatures of thermally high-loaded combustion engines and can contribute to fuel consumption savings. To reduce expensive and time-consuming engine testing during product development, computational fluid dynamics (CFD) simulations help to quantify the piston cooling performance and provide detailed insights into the complex interactions between oil, air, and piston already in the design phase. The durability of new piston design approaches, such as integrated advanced cooling galleries or highly resistant materials like steel, can be evaluated including the use of alternative fuels, such as compressed natural gas (CNG), hydrogen, alcohols, or e-fuels. A new CFD simulation methodology for oil-jet piston cooling has been developed to investigate the cooling efficiency considering various piston cooling geometries and operational parameters.
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