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8000 psi Hydraulic Systems: Experience and Test Results

2004-03-18
HISTORICAL
AIR4002
Shortly after World War II, as aircraft became more sophisticated and power-assist, flight-control functions became a requirement, hydraulic system operating pressures rose from the 1000 psi level to the 3000 psi level found on most aircraft today. Since then, 4000 psi systems have been developed for the U.S. Air Force XB-70 and B-1 bombers and a number of European aircraft including the tornado multirole combat aircraft and the Concorde supersonic transport. The V-22 Osprey incorporates a 5000 psi hydraulic system. The power levels of military aircraft hydraulic systems have continued to rise. This is primarily due to higher aerodynamic loading, combined with the increased hydraulic functions and operations of each new aircraft. At the same time, aircraft structures and wings have been getting smaller and thinner as mission requirements expand. Thus, internal physical space available for plumbing and components continues to decrease.
Standard

8000 psi Hydraulic Systems: Experience and Test Results

2012-11-15
CURRENT
AIR4002A
Shortly after World War II, as aircraft became more sophisticated and power-assist, flight-control functions became a requirement, hydraulic system operating pressures rose from the 1000 psi level to the 3000 psi level found on most aircraft today. Since then, 4000 psi systems have been developed for the U.S. Air Force XB-70 and B-1 bombers and a number of European aircraft including the tornado multirole combat aircraft and the Concorde supersonic transport. The V-22 Osprey incorporates a 5000 psi hydraulic system. The power levels of military aircraft hydraulic systems have continued to rise. This is primarily due to higher aerodynamic loading, combined with the increased hydraulic functions and operations of each new aircraft. At the same time, aircraft structures and wings have been getting smaller and thinner as mission requirements expand. Thus, internal physical space available for plumbing and components continues to decrease.
Standard

Long-Term Storage Reliability of High Pressure Gas Containers for Pneumatic Actuation Systems

2013-10-04
CURRENT
AIR4725A
This SAE Aerospace Information Report (AIR) provides design data reliability information relative to the long-term storage of gas containers or pressure vessels charged with nitrogen or helium at pressures ranging from 6000 to 12 000 psi. The gas containers are cylindrical, spherical, or toroidal in shape. Internal volumes range up to 1385 in3. Applications for this type cold gas actuation system include tactical missiles, guided projectiles, and smart bombs. A typical system is described.
Standard

Long-Term Storage of Missile Hydraulic Systems

2013-10-04
CURRENT
AIR974B
Much of the available long-term storage test data has been reviewed and topically separated to enable the independent discussion of storage effects on fluids, seals, hydraulic components, and hydraulic systems. Comments are made in Section 4 concerning the applicability of the test results and regarding design practices for storability. Conclusions are drawn in Section 5 regarding inactive storage of hydraulic systems for at least a 7 year period.
Standard

Aerospace Military Aircraft Hydraulic System Characteristics

2023-04-26
CURRENT
AIR1899A
This SAE Aerospace Information Report (AIR) has been compiled to provide information on hydraulic systems fitted to the following categories of military vehicles. Attack Airplanes Fighter Airplanes Bombers Anti-Sub, Fixed Wing Airplanes Transport Airplanes Helicopters Boats
Standard

Airborne Hydraulic and Control System Survivability for Military Aircraft

2024-04-05
CURRENT
AIR1083C
This SAE Aerospace Information Report (AIR) provides the hydraulic and flight-control system designer with the various design options and techniques that are currently available to enhance the survivability of military aircraft. The AIR addresses the following major topics: a Design concepts and architecture (see 3.2, 3.5, and 3.6) b Design implementation (see 3.3, 3.6, and 3.7) c Means to control external leakage (see 3.4) d Component design (see 3.8)
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