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The paper describes the aims, the basic principles and the internal layout of Dual Rate boosters. It presents two models of Dual Rate boosters capable of reproducing their behavior in semi-stationary and dynamic conditions. The models can be adopted to evaluate the effect of the main parameters on the performance of the entire component. A sensitivity analysis is presented. Some comparisons between the performance of Dual Rate and Emergency Valve Assistance (EVA) boosters are dealt with, on the basis of experimental tests.

Firstly, the paper presents Politecnico di Torino Hardware-in-the-Loop (HIL) brake systems test bench. Secondly, it describes in detail all the necessary basic tests to characterize, on the bench, an ESP hydraulic unit: for example, step response of each valve, measurement of pressure limiter valves calibration, step response of motor pump unit. The experimental results are reported. Thirdly, the paper deals with the frequency response of ESP valves, by using Pulse Width Modulation. Pressure gradients and pressure oscillations obtained in the tests are commented in detail. An open loop actuation strategy for ESP is presented, permitting to obtain, in each condition, the desired wheels pressure levels, without having any output pressure sensor in the hydraulic unit. This strategy was conceived by simulation and then successfully tested on the bench. An ESP control strategy, complete of a diagnostic algorithm, was added to the actuation logic described before and tested on the bench.