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Technical Paper

Design and Validation of Innovative Bushingless Pin Joint System Technology for Mid-Range Connecting Rod

2016-10-25
2016-36-0340
Nowadays, due to high demand for more efficient engines, new technologies are coming in order to reduce engine size and pollutants emissions, but on the other hand pushing for additional performance by peak cylinder pressure (PCP) increasing. In this scenario, solutions as engine bearing downsizing, number of cylinder reduction and variable compression rate (VCR) has been provided. One of these new technologies is the bushingless connecting rod pin joint system in which the small end bushing is no longer used and the powercell system is composed by the piston pin assembled directly in the connecting rod small end. To enable this downsize with loads increasing, a technology with special micro-profile and coated for mid-range diesel vehicle application was developed, since there is a technical & cost restrictions of current bushings for upcoming PCP.
Technical Paper

Optimization of Lemon Shape Big End Profile Connecting Rod under Engine Operation in Elastohydrodynamic Regime

2014-09-30
2014-36-0309
Nowadays, due to the emissions regulations and customer requirements for more economic vehicles there is a demand of more efficient Internal Combustion Engine (ICE). The hydrodynamic bearings play an important rule converting the piston reciprocating displacement into a rotational motion. Thus, considering the sliding bearings vital to define the engine life and also responsible for part of friction loss inside the engine, it is important to optimize its profile and consequently tribological performance parameters which impact on fuel consumption. All in all, this work shows the analysis between lemon shape big end bearing and cylindrical one, in order to evaluate the advantages and disadvantages related to this micro profile.
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