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Computer simulations are compared with measurements of the three-dimensional, unsteady scavenging flows of a motored, crankcase-scavenged, two-stroke engine. Laser Doppler velocimetry measurements were made on a modified Suzuki DT-85 ported engine. Calculations were performed using KIVA-3, a computer program that efficiently solves the transfer and exhaust port flows along with those in the cylinder. Measured and computed cylinder pressures and velocities are compared. Pressures agree well over the cycle as do the velocities at the transfer port/cylinder interface. In-cylinder velocities differ in detail, but the tumbling motion in the cylinder is well replicated in a vertical plane passing through the cylinder axis.

The effectiveness of scavenging, the displacement of residual combustion gases with fresh air, is examined in an advanced, high power-density diesel engine, consisting of a two-stroke, opposed-piston reciprocator with an ultra-high boost. KIVA-3, a three-dimensional code for modeling reactive flows with fuel injection, is used to study the effect of a variety design choices on scavenging. The parametric study includes the inclined angle of the intake ports, the exhaust port timing and size and the piston stroke-to-bore ratio. A baseline geometry of the opposed-piston engine is examined in detail, which models an existing mono-cylinder test rig. The baseline-design exhibits large asymmetries, nonsteady flow and large recirculation regions that degrade the scavenging. Significant improvement in the scavenging of the baseline design is observed with a uniform inclined angle of the inlet ports of about 20° and with a larger stroke-to-bore ratio (2.0 compared with 1.08).