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The effect of external EGR on knock was evaluated using a CFR engine. Combustion pressure was sampled on a time basis. A band pass filter in the time domain was applied to the pressure cycles. Five knock indices were calculated for each combustion cycle. The problem to quantify knock intensity was focused. At this extent measurements were carried out on standard isooctane-n-heptane blends in the test conditions used for the determination of the Motor Method Octane Number (MON). Knock intensity was varied acting on compression ratio. For each index, the conditions of absence of knock were determined using motored cycles. The indices were compared and one of them, showing the lowest C.O.V., was selected for further measurements. The effect of EGR on test fuels having different composition was evaluated varying the compression ratio, at fixed ignition timing. In this way, the same level of detonation, obtained in the absence of EGR, was realized with different amount of external EGR.

A fuel matrix consisting of twelve gasolines was tested in presence of Exhaust Gas Recirculation (EGR). The fuels have different percentages of aromatics (20÷35% vol.), olefins (5÷15% vol.) and oxygen (0÷2% wgt). Four different oxygenated compounds (MTBE, ETBE, TAME, DIPE) were chosen as additives. Tests were carried out on a MPI premixed spark ignition engine at steady operating conditions (2000 rpm, 2 bar BMEP, 13.5% EGR) and stoichiometric air/fuel ratio. Regulated and unregulated pollutants were measured upstream the catalytic converter. Cyclic variation of Indicated Mean Effective Pressure (IMEP) in presence of EGR was also evaluated. The adoption of EGR increases PAH and aldehydes emissions, and decreases benzene emissions of unoxygenated fuels. Conversion efficiencies of CO and of total HC are lowered by EGR. An increase of aromatics content in an unoxygenated fuel leads to higher engine out NOx emission. This effect is reduced if MTBE is added.

Several methods have been proposed to use pressure signal for air/fuel ratio estimation, knock detection and optimal spark timing selection. In this paper some of these methods were compared, and their accuracy and effectiveness was checked. In order to avoid the misleading effects of measurement errors, the comparison was performed using a database of test conditions obtained by means of the WAVE code (Ricardo). New correlations physically based were introduced to evaluate the trapped air mass and the Exhaust Gas Recycling (EGR), cylinder per cylinder. These correlations can give a very important contribution to balance the air-fuel ratio in each cylinder and to improve EGR control strategies.

A simple model of combustion and pollutant formation has been set up. It is part of an engine simulator to be used for the study of engine control strategies. The calculation of inlet and exhaust phases is performed by an emptying and filling method, based on the knowledge of mean inlet and exhaust conditions. A single zone thermodynamic model has been utilized for the calculation of the combustion phase. The values of the shape factors of heat release patterns have been modeled to take into account air/fuel ratio, EGR, load and turbulence at ignition starting. Crevice storage of unburned mixture has been considered as the dominant mechanism for unburned HC production. A model for mixing and burning of HC inside the cylinder has been proposed. NO is calculated using the three steps Zeldovich approach. The model produces realistic calculations of combustion pressure and pollutants emission at various speed, load, ignition timing and EGR.

A commercial four stroke spark ignition engine has been tested at steady conditions, with three different compression ratios, namely: 10, 11.5 and 13. Exhaust Gas Recycle (EGR) has been varied in the range 0% - 20 %. Air/fuel ratio has been maintained at stoichiometric by a closed loop control with Exhaust Gas Oxygen sensor feedback. Significant gains on fuel economy and CO emission index have been achieved at medium and high loads by the simultaneous adoption of EGR and high compression ratios. In these conditions the sum of HC and NOx emission indices attains significant reductions at any load. The tests have shown that EGR allows to avoid knock even at wide open throttle and Maximum Brake Torque timing.