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This paper describes the development of a Dynamic Door Component Test Methodology (DDCTM) for side impact simulation. A feasibility study of the methodology was conducted using a MADYMO computer model by taking parameters such as door pre-crush, door-to-SID (Side Impact Dummy) contact velocity and the deceleration profile into consideration. The prove-out tests of this methodology was carried out on a dynamic sled test facility. The DDCTM has been validated for various carlines. In addition, various existing dynamic component test methods are reviewed. In our approach, a pre-crushed door, mounted on a sled, strikes a stationary SID at a pre-determined velocity. A programmable hydraulic decelerator is used to decelerate the sled to simulate the barrier/door deceleration pulse during door-to-SID contact period. This test procedure provides excellent correlation of the SID responses between the component test and the full-scale vehicle test.

This paper describes further developments of the MVMA-2D model including program modifications of the air bag and the energy absorbing steering assembly submodels. The air bag submodel and the steering assembly submodel in the MVMA-2D crash victim simulation are independently formulated. No coupling exists between these two submodels to permit simulation of the kinematics of an anthropomorphic dummy restrained by a driver air bag restraint system mounted on a collapsible steering column. The development effort of integrating both submodels to provide the MVMA-2D model with such a capability is presented. The integrated model has been successfully utilized in simulating dynamic responses, in frontal impact situations, of a dummy restrained by a driver air bag restraint system mounted on a collapsible steering column. Validations of the model were made by comparing simulation results with experimental test data.

This paper describes the development of a new component test methodology concept for simulating NHTSA side impact, to evaluate the performance of door subsystems, trim panels and possible safety countermeasures (foam padding, side airbags, etc.). The concept was developed using MADYMO software and the model was validated with a DOT-SID dummy. Moreover, this method is not restricted to NHTSA side impact, but can be also be used for simulating the European procedure, with some modifications. This method uses a combination of HYGE and VIA decelerator to achieve the desired door velocity profile from onset of crash event until door-dummy separation, and also takes into account the various other factors such as the door/B pillar-dummy contact velocity, door compliance, shape of intruding side structure, seat-to-door interaction and initial door-dummy distance.