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Engineers use phenomenological simulation models to determine engine performance. Using these models, we can predict with reasonable accuracy the heat release rate mechanism inside the engine cylinder, which enables us to obtain a prediction of the pressure history inside the engine cylinder. Using this value and the volume change rate of the combustion chamber, we can then estimate the indicated power output of the engine. However, in order to obtain the brake engine power output we must have an indication for the mechanical losses, a great part of which are friction losses. Up to now various correlations have been proposed that provide the frictional mean effective pressure as a function mainly of engine speed and load. These correlations have been obtained from the processing of experimental data, i.e. experimental values for the indicated and brake power output of engines.

During the recent years, extensive research conducted worldwide in the field of Heavy Duty Diesel engines has resulted to a significant improvement of engine performance and emissions. These efforts have been assisted from simulation models providing good results. Towards this direction a multi-zone model developed by the authors has been used in the past to examine the effect of injection pressure on DI diesel engine performance and emissions. The attempt was challenging since no experimental data existed when the calculations were conducted, to support the findings. Eventually, experimental data concerning engine performance and emissions became available using slightly different operating conditions and injection pressure data. In the present study an attempt is made to evaluate the prediction ability of the multi zone model by comparing the theoretical results with experimental data and explain any discrepancies between them.

The direct injection heavy-duty diesel engine is the main propulsion unit for trucks, lories and other heavy-duty vehicles mainly due to its superior efficiency when compared to other existing reciprocating engines. However, this engine suffers from relatively high particulate and nitric oxide emission levels. Considering current legislation for emissions and especially future limits, it seems that a great deal of research is required to satisfy these limits and maintain efficiency at a high level. As widely recognized, the fuel injection mechanism plays an important role for both engine performance and pollutant emissions. The major problem is to seek solutions that enable the control of major pollutants, nitric oxide and particulate matter. For this reason, various injection rate shapes have been proposed which require sophisticated fuel injection equipment and extremely high fuel injection pressures. Now two main categories are considered, common rail fuel injection system and PLN.

During the recent years, extensive research is conducted worldwide for the purpose of tailpipe emission reduction from diesel engines. These efforts resulted in the achievement of very low emission levels for today's diesels. But considering the future legislation it is required a further drastic reduction. Towards this direction, a multi-zone combustion model is used in the present study to investigate the effect of fuel injection pressure level on the performance and pollutant emissions from a Heavy Duty DI diesel engine. For this purpose it is made use of injection pressure histories obtained from a detailed simulation model at various engine operating conditions. The increase of injection pressure is accomplished by increasing the injector opening pressure from 400 up to 1600 bar.

In the past years various models have been proposed for the modelling of performance and pollutants emissions from DI diesel engines. These models range from complicated 3D detailed ones up to simple two zone phenomenological ones. The latter ones although simple offer solutions in engine study and are widely used due to their low computational cost and simplicity. In the present work a multi-zone model for direct injection diesel engines is presented together with its application on a direct injection diesel engine located at the authors laboratory. Multi-zone models usually fail to predict adequately both pollutants emissions and performance and thus focus mainly on pollutants emissions. Of course this is not acceptable since the formation of pollutants is strongly related to the combustion mechanism. In the present work an effort has been made to overcome this problem and predict both performance and emissions throughout the engine operating range.