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Excessive movement of steering columns in crashes can significantly degrade the performance of restraints, especially airbags. Although steering column movement does not appear to be a major problem in full-width rigid barrier crashes, it can be an issue in other frontal crash types. Results from 106 frontal offset crash tests at 64 km/h (40 mi/h) were used to characterize different patterns of steering column intrusion for different vehicle types. Large movements of the steering column often were associated with the dummy’s head striking the steering wheel through the airbag. Some of the tested models were redesigned over the course of this testing, and comparisons with older designs showed that improving the structural integrity of the occupant compartment could lead to less longitudinal movement of the steering column, but this was not necessarily the case for vertical column movements for some models in the data set.

The Insurance Institute for Highway Safety (IIHS) is investigating small overlap crash test procedures for a possible consumer information program. Analysis of real-world small overlap crashes found a strong relationship between serious head and chest injuries and occupant compartment intrusion. The main sources of serious head injuries were from the A-pillar, dash panel, or door structure, suggesting head trajectories forward and outboard possibly bypassing the airbag. Chest injuries mainly were from steering wheel intrusion and seat belt loading. In developing this program, two test dummies were evaluated for predicting occupant injury risk: midsize male Hybrid III and THOR. In the collinear small overlap crash tests conducted here, results from the two dummies were similar. Both predicted a low risk of injury to the head and chest and sometimes a high risk of injury to the lower extremities. Head and torso kinematics also were similar between dummies.