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2-stage supercharging applied to HSDI Diesel engines is a promising solution for enhancing rated power, low end torque, transient response and hence the launch characteristics of a vehicle. However, a trade-off is required to match some conflicting issues, i.e. overall dimensions, cost, emissions control and performance. The outcome strongly depends on the specific constraints and goals of the project. In the paper, reference is made to 2.8L, 4 cylinder in-line unit produced by VM Motori (Cento, Italy), equipped by a standard variable geometry turbocharger. A 1D thermo-fluid-dynamic model of the Euro V version of the engine was built and calibrated against experiments at the dynamometer bench, at both full and partial load.

Thermal Engine Encapsulation (TEE) is a technique for reducing heat loss from an engine after it has been switched off, in order to get a warmer re-start. This practice yields benefits in terms of fuel economy, emissions and wear, especially for vehicles used for short journeys in cold weather and with engines warming up slowly. In this study, the encapsulation of a small automotive diesel engine is investigated by means of theoretical and experimental analyses. In particular, the influence of oil temperature on brake specific fuel consumption and emissions is calculated. Furthermore, the thermal behavior of the engine has been simulated by a lumped-capacitance model, in order to assess the correlation between encapsulation thickness and cool-down time.

In this paper an integrated experimental and numerical approach is applied to optimize a new 2.5l, four valve, turbocharged DI Diesel engine, developed by VM Motori. The study is focused on the EGR system. For this engine, the traditional dynamometer bench tests provided 3-D maps for brake specific fuel consumption and emissions as a function of engine speed and brake mean effective pressure. Particularly, a set of operating conditions has been considered which, according to the present European legislation, are fundamental for emissions. For these conditions, the influence of the amount of EGR has been experimentally evaluated. A computational model for the engine cycle simulation at full load has been built by using the WAVE code. The model has been set up against experiments, since an excellent agreement has been reached for all the relevant thermo-fluid-dynamic parameters. The simulation model has been used to gain a better insight on the EGR system operations.

The paper presents experimental and theoretical results obtained for a mechanical Diesel fuel injection system, made up of a distributor-type pump, four delivery pipes and four four-hole injectors. Pressure in the pumping chamber, in two locations along the fuel line and within the injector is measured directly, as well as the injector needle lift. The flow rate is evaluated through the measure of pressure in the injection chamber. Experimental results are sustained by theoretical results. The numerical model considers systems of ordinary differential equations representing the operation of injector, pump, delivery valve and line volume elements. Only a few model details are presented. Similar approaches are in use by many years, and the accuracy they provide is generally accepted to be fairly good. Theoretical and experimental results are presented vs. the time at different pump speeds, showing a very satisfactory accuracy.