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A 14 litre turbo charged intercooled diesel engine has been re-engineered to operate as a spark ignition engine fuelled with natural gas. The design targets were for an efficient engine with low emissions using the lean burn capability of natural gas but without sacrificing power output. The resulting ultra lean burn spark ignition engine achieves diesel engine thermal efficiency, with a much reduced NOx emissions though higher NMHC emissions. The engine changes included revised compression ratio, and combustion chamber shape, inlet system modifications to increase turbulence during combustion, i.e., a “smart burn” system, and a new engine management strategy using a “drive by wire” computer control of fuel and throttle and spark timing. The engine has begun duty in an articulated truck in a short haul parts delivery operation, and monitoring of the in service performance has begun.

A phenomenological model having modular formulation is presented for combustion in the open chamber diesel engine. The modules for fuel injection, jet penetration and droplet formation have been calibrated outside the engine in a high pressure, fixed volume chamber by high speed photographic and laser analysis of single spray ‘shots’. In the diagnostic mode of operation the chemical components of the combustion reaction are estimated. In the predictive mode of operation the model is used to estimate engines’ pressure diagrams and various other combustion characteristics of the fuels over a wide range of speed and load conditions. Finally, sensitivity analyses of the reaction rate constants of five fuels namely distillate, sunflower oil, rapeseed oil and methyl esters of sunflower and rapeseed oils, to some of the model inputs are presented.