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Nowadays, one of the most important roles in vehicle development is the aerodynamic, which aims efficiency on fuel consumption and leads to a green technology. Several initiatives around the world are regulating emissions and efficiency of vehicles such as EURO for European Marketing and the INOVAR Project to be implemented in Brazil on 2017. Thus, this study intend to perform an optimization to minimize the drag force of a hatchback vehicle. The main goal of this work is demonstrate the potential of optimization techniques to provide an aerodynamic shape improvement for the driver side outside rear view mirror of a hatchback vehicle. The optimization solver used in this work is the Adjoint Solver, which makes shape sensitivity analysis and mesh/volume morphing. The study was conducted using CFD simulations to reduce the drag force of current production hatchback vehicle previously validated and correlated in wind tunnel test.

Aerodynamics plays a key role in nowadays vehicle development, aiming efficiency on fuel consumption, which leads to a green technology. Several initiatives around the world are regulating emissions and efficiency of vehicles such as EURO for European Marketing and the INOVAR Auto Project to be implemented in Brazil on 2017. In order to meet requirements in terms of performance, especially on aerodynamics, automakers are focusing on aero-efficient exterior designs and also adding deflectors, covers, active spoilers and several other features to meet the drag coefficient. Usually, the aerodynamics properties of a vehicle are measured in both CFD simulations and wind tunnels, which provide controlled conditions for the test that could be easily reproduced. During the real operations conditions, external factors can affect the flow over the vehicle such as cross wind in open highways.

The automakers pursue for fuel economy is increasing year after year, both by the demands of society and by political pressures, leading companies to develop new solutions and technologies in order to increase the energy efficiency of vehicles. With the advent of CFD software, it is possible to study drag reduction proposals, which contributes to increase fuel economy. In this context, based on a small sedan vehicle virtual drag model, correlated with the wind tunnel test, a conceptual wheel was assembled proposing 3 blade angles in order to verify the influence on the drag coefficient. Considering the drag contribution of wheel in total vehicle drag is around 25%, this work aims to show the sensitivity in the drag coefficient by changing the wheel rim of a small sedan vehicle.