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Technical Paper

Review and Evaluation of Lubricated Wear in Simulated Valve Train Contact Conditions

1995-10-01
952473
The development of cross-flow single overhead camshaft designs of engines led to the introduction of pivoted cam followers with pads that were subjected to uni-directional rolling/sliding under heavy contact loads. Such components were prone to wear failure by a mechanism involving severe surface roughening. The initiating wear mechanism was eventually shown to be a form of “mild” wear and the Archard wear equation was used successfully to model the pattern of wear seen on cams and followers. The use of rigs to assess the wear performance of different lubricants has hitherto been a very poor predictor of engine performance, because of the complex interaction of materials, kinematics and forces in real engines. As a result, most automotive lubricant development relies on engine testing, which is expensive and time-consuming. Also, the complexities of the engine environment make it difficult to obtain much scientific insight into the tribological processes involved.
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