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NASA JSC has contracted with Hamilton Standard Space Systems International (HSSSI) to develop a combined CO2/H2O removal system for an advanced space suit. This system will operate with a novel solid amine sorbent that has demonstrated a large increase in capacity over previous solid amine sorbents. The concept will use two beds of the sorbent operating on a pressure swing removal process. This paper discusses the design, fabrication and testing of this prototype system. The overall system design consists of two sorbent beds, a spool valve for directing vacuum and process air, and a controller to monitor the overall process and switch the spool valve at the appropriate time. We will include a discussion of the quick-cast process used in the fabrication of major system components. Finally, we will present the results of testing the full-scale prototype at HSSSI, and its ability to remove CO2/H2O and be regenerated continuously.

Metabolically produced carbon dioxide (CO2) removal in spacesuit applications has traditionally been accomplished utilizing non-regenerative Lithium Hydroxide (LiOH) canisters. In recent years, regenerative Metal Oxide (MetOx) has been developed to replace the Extravehicular Mobility Unity (EMU) LiOH canister for extravehicular activity (EVA) missions in micro-gravity, however, MetOx may carry a significant weight burden for potential use in future Lunar or planetary EVA exploration missions. Additionally, both of these methods of CO2 removal have a finite capacity sized for the particular mission profile. Metabolically produced water vapor removal in spacesuits has historically been accomplished by a condensing heat exchanger within the ventilation process loop of the suit life support system.