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In this paper, an Electronic Control System (ECS) is designed to manage a 125 cc single-cylinder air-cooled motorcycle engine. The aim of this study was to accomplish low cost, high reliability and mainly meet the motorcycle engine emission standard of China Stage III. The intake port fuel injection mode was chosen with a redesigned part of intake pipe. Gathering information of speed, throttle position (TP), inlet temperature and pressure, cylinder temperature, switch-type exhaust gas oxygen sensor and the battery voltage, an Engine Control Unit (ECU) was devised to calculate fuel injecting pulse width, advance ignition angle and control the working conditions of the fuel pump and the exhaust gas oxygen sensor. Additionally, a three-way catalytic converter (TWC) was used to reduce exhaust gas emissions.

Ethanol direct injection (EDI) is a new technology to use ethanol fuel more efficiently in spark ignition engines. Fuel temperature is one of the key factors which determine the evaporation process of liquid fuel spray, and consequently influence the combustion and emission generation of the engine. To better understand the mixture formation process of the EDI spray and provide experimental data for engine modelling, experiments were conducted in a constant volume chamber in engine-like conditions. The high speed Shadowgraphy imaging technique was used to capture the ethanol spray behaviours. The experiments covered a wide range of fuel temperature, ranged from 275 K (non-evaporating) to 400 K (flash-boiling). Particularly the transition of the ethanol spray from normal-evaporating to flash-boiling was investigated.

Ethanol as a renewable fuel has been used widely in vehicles. Dual fuel injection is one of the new techniques in development for increasing the engine’s thermal efficiency and reducing the pollutant emissions. This study reports experimental investigation to the dual ethanol fuel injection with a focus on the effect of spark timing on the engine performance at different volumetric ratios of ethanol directly injected to ethanol port injected. Experiments were conducted on a single cylinder 250cc spark ignition engine at two engine loads and 3500 RPM. The spark timing was varied from 15 to 42 CAD bTDC at the light load and from 15 to 32 CAD bTDC at the medium load, while the volumetric ratio of direct injection (DI%) was varied from 0% to 100%.

Ethanol direct injection plus gasoline port injection (EDI+GPI) is a new technology to make the use of ethanol fuel more effective and efficient in spark ignition engines. It takes the advantages of ethanol fuel, such as its greater latent heat of vaporization than that of gasoline fuel, to enhance the charge cooling effect and consequently to increase the compression ratio and improve the engine thermal efficiency. Experimental investigation has shown improvement in the performance of a single cylinder spark ignition engine equipped with EDI+GPI. It was inferred that the charge cooling enhanced by EDI played an important role. To investigate it, a CFD model has been developed for the experimentally tested engine. The Eulerian-Lagrangian approach and Discrete Droplet Model were used to model the evolution of the fuel sprays. The model was verified by comparing the numerical and experimental results of cylinder pressure during the intake and compression strokes.