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The fuel heating system has completed a decade of operation in flex fuel vehicles to enable engine start in cold start conditions. Besides its proven-in-use benefits to reliable engine start, some recent studies have shown advantages of heating fuel also with respect to emission reduction, drivability enhancement and fuel economy. These benefits make this system a potential candidate to meet the increasingly demanding requirements of the new Brazilian emission legislation PROCONVE L7/L8. To allow system operation, not only to cold starts but whenever required, it is necessary to evaluate the system behavior under different use cases to determine the new system’s mission profile. Therefore, a multitude of tests is required to collect this data for analysis. However, performing such tests with the actual system can be very costly and time-consuming, due to the high variance of test parameters, such as engine sizes, fuel blends, emission driving cycles, ambient temperature, etc.