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Full-scale vehicle crash testing is often used as an engineering tool to reproduce the dynamic conditions of real-world accidents. The complex and destructive nature of conducting these crash tests makes them very expensive. Often times engineering analysis requires multiple tests wherein occupant motion or vehicle component performance comparisons are made when subject to specific dynamic conditions. For these situations, sled testing becomes the preferred evaluation method. Sled testing allows engineers to reproduce the dynamic conditions of a full-scale crash test in a controlled environment at a fraction of the cost. A particular advantage of sled testing is that only a single vehicle is consumed. Typically the occupant compartment of the vehicle, referred to as a vehicle buck, is mounted to the test sled. The sled and buck can then be subjected to accelerations representative of a particular crash environment.

Testing techniques for creating rollovers have been a subject of much study and discussion, although previous work has concentrated on creating a repeatable laboratory test for evaluating and comparing vehicle designs. The two testing methodologies presented here address creating rollover tests that closely mimic a specific accident scenario, and are useful in accident reconstruction and evaluation of vehicle performance in specific situations. In order to be able to recreate accidents on off-road terrain, a test fixture called the Roller Coaster Dolly (RCD) was developed. With the RCD a vehicle can be released at speed onto flat or sloping terrain with any desired initial roll, pitch and yaw angle. This can be used to create rollover collisions from the trip stage on, including scenarios such as furrow trip on an inclined road edge.