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Most rollover literature is statistical in nature, focuses on reconstructed field data and experiences, or utilizes a very broad pool of dissimilar test data. When test data is presented, nearly all of it involves hard surface rollover tests performed at speeds near 30 mph, with a mix of passenger cars, sport utility vehicles and minivans. Five full-scale dolly rollover tests on dirt of production sport utility vehicles (SUV) and multi-purpose vehicles (MPV) were performed with similar input parameters. The similarities included Federal Motor Vehicle Safety Standard (FMVSS) 208 rollover dolly initiated events, level dirt rollover surfaces, and initiation speeds over 40 mph. All tests were recorded with multiple high-speed and real-time cameras. Additionally, some of the tests included detailed documentation of the rollover surface and the resulting evidence and debris patterns, as well as onboard angular rate sensing instrumentation.

Research focusing on automotive rollovers has garnered a great deal of attention in recent years. Substantial effort has been directed toward the evaluation of rollover resistance. Issues related to crashworthiness, such as roof strength and restraint performance, have also received a great deal of attention. Much less research effort has been directed toward a more detailed study of the rollover dynamics from point-of-trip to point-of-rest. The reconstruction of rollover crashes often requires a thorough examination of the events taking place between point-of-trip and point-of-rest. Increasing demands are placed on reconstructionists to provide greater levels of detail regarding the roll sequence. Examples include, but are not limited to, roll rates at the quarter-roll level, CG trajectory (horizontal and vertical), roll angle at impact, and ground contact velocity. Often the detail that can be provided in a rollover reconstruction is limited by a lack of physical evidence.

To date, the most commonly used rollover test device has been the rollover dolly described in the SAE J2114 recommended practice, which is commonly referred to as the “208 rollover dolly.” However, for a number of reasons, the rollover dolly has never been accepted as a standard for rollover testing. One of the primary limitations of the rollover dolly has been the controllability of the first roof-to-ground impact. A new rollover test device, known as the Controlled Rollover Impact System (CRIS), was presented at the SAE Congress in March 2001. This device allows the roll, pitch, and yaw angles, roll rate, translational velocity, and drop height of the vehicle to be specified for the first roof-to-ground impact. One objective of the current study was to compare the vehicle dynamics produced by each test device using an Econoline-350 van as the test vehicle.