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Safe handling of magnesium alloys in the high volume die cast production plant is an integral part of the overall manufacturing process. There are inherent problems involved with handling molten metals and handling molten magnesium alloys is no different. The risks must be identified and managed through proper procedure and employee training. Proper handling practices as related to employee and equipment safety will be discussed along with procedures for handling emergency situations.

The effective management of magnesium casting scrap involves a choice among several viable alternatives and techniques. Today's climate of diverse economic and environmental concerns preclude just a single “best approach” for all applications and locations. The various alternatives and options will be detailed along with their advantages and disadvantages. The best choice will depend on a caster's overall volume (or throughput), geographic location, existing facilities available, magnesium experience level, and several significant criteria.