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The one-motor, two-clutch hybrid system adopted by Nissan requires high control performance for the entire system, because the single motor provides the various functions of a drive motor, generator and engine starter depending on the driving situation. An especially challenging problem is to prevent the motor torque variation caused by engine start while transmitting driving torque to the drive wheels in a situation where the engine is started in response to the driver's demand for acceleration during motor-only operation. In this case, it is effective to let the clutch on the driving side slip until engine start is completed. For that purpose, we designed the slip control system described here. This system controls driving torque by the clutch while controlling the slip speed by means of the motor speed control. The slip speed can be controlled with high accuracy because the motor speed is controlled by the motor torque which is easily controllable.

At Nissan we have developed a new parallel hybrid system for rear-wheel-drive hybrid vehicles. As the main components of the hybrid system, both the motor and the inverter have been developed and are manufactured in house to attain high power density for providing responsive acceleration, a quiet EV drive mode and improved fuel economy. Because the motor is located between the engine and the transmission, it had to be shortened to be within the length allowed for the powertrain. Therefore, new technologies have been developed such as high-density, square-shaped windings and an optimized magnetic circuit specially designed for concentrated winding motors. The inverter is sized to a 12V battery, which it replaces in the engine compartment. Despite its compact size, the inverter must have rather large current capacity to drive a high-power motor. Heat management is critical to the design of a small but high-power inverter.