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Among the emerging technologies in order to meet ever stringent emission and fuel consumption regulations, Exhaust Gas Recirculation (EGR) system is becoming one of the prerequisites particularly for diesel engines. Although EGR cooler is considered to be an effective measure for further performance enhancement, exhaust gas soot deposition may cause degradation of the cooling. To address this issue, the authors studied the visualization of the soot deposition and removal phenomena to understand its behavior. Based on thermophoresis theory, which indicates that the effect of thermophoresis depends on the temperature difference between the gas and the wall surface exposed to the gas, a visualization method using a heated glass window was developed. By using glass with the transparent conductive oxide: tin-doped indium oxide, temperature of the heated glass surface is raised.

To improve fuel consumption, hybrid system, turbo-charged engine, and clean diesel engine vehicles have been developed. These new systems require additional heat exchangers which reduces air flow rate within the heat exchangers of an engine cooling module. Consequently, power of cooling fan is increased. CalsonicKansei (CK) has developed a new cooling module “SLIM” (Single Layer Integrated cooling Module). This consists of a current condenser which is air-cooled and a new water-cooled condenser. This water cooled condenser is specifically designed to bring superheated refrigerant vapor to saturated conditions. The water-cooled condenser is located inside of the sub-radiator tank. The operation of the sub-radiator is to provide cooling to charge air cooler (CAC) and to water-cooled condenser. The switch of the operation is done automatically without any valve and any actuator.

Numerical simulation of two-dimensional and three-dimensional air flow in automobile passenger compartments is described. The flow can be expressed by means of an incompressible Navier-Stokes equation for a narrow temperature range. The results were represented visually using animation and a color graphics system. The two-dimensional simulation showed that heat ansfer takes place chiefly by convection in vortices, and that the effects of heat transfer are minimal. In the three-dimensional analysis, shading was used to show the shape inside the compartment, and instantaneous stream lines and temperature distribution were depicted. The three-dimensional stream lines swirl upward at the front seat, and do not reach the back seat. The results gained from this study show that present theoretical flow analysis methods are close to being perfected. Further advances will require additional refinement of supercomputers and graphic engineering workstations.