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Fuel cell vehicles powered using Hydrogen/air fuel cells have received a lot of attention recently as possible alternatives to internal combustion engine. However, the combined problems of on-board Hydrogen storage and the lack of Hydrogen infrastructure represent major impediments to their wide scale adoption as replacements for IC engine vehicles. On board fuel processors that generate hydrogen from on-board liquid methanol (and other hydrocarbons) have been proposed as possible alternative sources of Hydrogen needed by the fuel cell. This paper focuses on a methanol fuel processor using steam reformation of methanol to generate the Hydrogen required for the fuel cell stack. Since the steam reformation is an endothermic process the thermal energy required is supplied by a catalytic burner.

This work focuses on the algorithms to simulate and analyze the characteristics of an indirect methanol fuel cell vehicle. The individual components of the electric drive train including transmission, the vehicle properties, such as drag, frontal area, wheel inertia etc., and the fuel cell system are modeled in a dynamic manner. Further the interaction between the individual components and a simple driver model is described. The algorithms are coded using the simulation tool Matlab/Simulink. The simulation tool is strictly setup in a modular form allowing modifications of individual component characteristics or control algorithms without the need to change the remainder of the model. For the benefit of a more in depth discussion of the applied algorithms and the setup of the model this paper focuses solely on the case of an Indirect Methanol Fuel Cell Vehicle (IMFCV) with steam reformer and without any additional energy storage.

This paper deals with system level analysis of a methanol fuel processor for an indirect hydrogen-Air based Fuel Cell Vehicle (FCV) based on a Proton Exchange Membrane (PEM) fuel cell stack. This analysis focuses on the performance of the fuel processor from the viewpoint of efficiency and the requirements placed on it by the Fuel Cell Vehicle. It is widely accepted that hydrogen supply is an important issue in PEM-FC vehicle systems. The lack of a well-entrenched hydrogen infrastructure and the nascent state of hydrogen storage technology has led to development of on-board hydrogen generation systems to meet the fuel cell hydrogen demand. The primary fuel is typically a Hydrocarbon (methanol, gasoline) which is then “reformed” in a fuel processor to generate the hydrogen needed by the fuel cell stack. A great deal of effort has been expended in developing fuel processors that would satisfy the rigorous demands of automotive applications.