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Rollover tests are performed to design the algorithms for deployment of countermeasures to mitigate occupant ejection in rollover situations. The ditch fall-over test is one of the rollover test methods in which a vehicle on a steep slope, representing a ditch embankment, is subjected to a forced steering operation that results in a turnover. An accurate prediction method is needed to determine the specifications of the ditch fall-over test equipment and test conditions because a test-based trial-and-error process involves high cost of performing repeated experiments and preperation for various types of related test equipment. This paper presents a newly developed numerical simulation method for simulating vehicle behavior in ditch fall-over tests.

Recent years have seen remarkable advances in the development and diffusion of numerical analysis techniques using the finite element method for examining vehicle crashworthiness. The importance of numerical analysis in vehicle development work has also increased. One reason for this is that the use of numerical analysis makes it possible to study crash phenomena in detail based on calculated data which can not be obtained experimentally. In this study, the non-linear dynamic finite element program PAM-CRASH was applied to a vehicle frontal crash simulation to calculate the body deformation modes, the force transmitted at different sections of the body structure and the internal energy accumulation of each component. The results obtained provide a quantitative explanation of the deformation mechanism of the body structure.