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The cause of the exhaust smoke and its reduction methods in a small DI Diesel engine with a small-orifice-diameter nozzle and common rail F.I.E. were investigated under high-speed and high-load condition, using both in-cylinder observations and Three-dimensional numerical analyses. The following points were clarified during this study. At these conditions, fuel sprays are easily pushed away by a strong swirl, and immediately flow out to the squish area by a strong reverse squish. Therefore, the air in the cavity is not effectively used. Suppressing the airflow in a piston cavity, using such ideas as enlarging the piston cavity diameter or reducing the port swirl ratio, decreases the excessive outflow of the fuel-air mixture into the squish area, and allows the full use of air in the whole cavity. Hence, exhaust smoke is reduced.

A new technique using Laser-Induced Incandescence (LII) has been developed to quantify the soot concentration in a diesel engine. Characteristic problems in quantitative measurements, such as LII signal attenuation by soot clouds between the camera and the measurement plane, and incident laser attenuation due to soot clouds in the laser path, were corrected by the multi-layer correction method developed in this work. When this LII measurement method is applied to an optically accessible engine, the developing soot clouds in spray combustion can be visualized in detail. The changes in soot formation process caused by increasing fuel injection pressure with reduced hole size of injector, and by altering fuel chemical property, are both clarified quantitatively in this paper.