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The use of methanol as a “clean fuel” appears to be a viable approach to reduce air pollution. However, concern has been expressed about potentially high formaldehyde emissions from stoichiometrically operated light-duty vehicles. This paper presents results from Task 1 of an emission test program conducted for the California Air Resources Board (CARB) and the South Coast Air Quality Management District (SCAQMD) to identify advanced catalyst technology to reduce formaldehyde emissions without compromising regulated emission control. A hybrid M90 test vehicle was used to evaluate 18 unaged catalyst systems for formaldehyde, methanol, gasoline derived hydrocarbon, organic material hydrocarbon equivalent mass, carbon monoxide, and oxides of nitrogen emissions. The vehicle was operated on a chassis dynamometer using the FTP driving cycle. Catalyst systems evaluated included electrically-heated, manifold, close-coupled, and underbody catalysts, as well as combinations of the above.

This paper describes the findings of a laboratory effort to demonstrate improved automotive exhaust emission control with a cold-start hydrocarbon collection system. The emission control strategy developed in this study incorporated a zeolite molecular sieve in the exhaust system to collect cold-start hydrocarbons for subsequent release to an active catalytic converter. A prototype emission control system was designed and tested on a gasoline-fueled vehicle. Continuous raw exhaust emission measurements upstream and downstream of the zeolite molecular sieve revealed collection, storage, and release of cold-start hydrocarbons. Federal Test Procedure (FTP) emission results show a 35 percent reduction in hydrocarbons emitted during the cold-transient segment (Bag 1) due to adsorption by the zeolite.

The use of methanol as a “clean fuel” appears to be a viable approach to reduce air pollution. However, concern has been expressed about potentially high formaldehyde emissions from stoichiometrically operated light-duty vehicles. This paper presents results from an emission test program conducted for the California Air Resources Board (CARB) and the South Coast Air Quality Management District (SCAQMD) to identify and evaluate advanced catalyst technology to reduce formaldehyde emissions without compromising regulated emission control. An earlier paper presented the results of evaluating eighteen different catalyst systems on a hybrid methanol-fueled test vehicle. (1)* This paper discusses the optimization of three of these catalyst systems on four current technology methanol-fueled vehicles. Emission measurements were conducted for formaldehyde, nonmethane organic gases (NMOG), methanol, carbon monoxide, and oxides of nitrogen emissions.

A 1991 Toyota Camry equipped with an electrically-heated catalyst (EHC) system was evaluated in duplicate over the Federal Test Procedure (FTP) with three different fuels. Evaluations were conducted with the EHC in place but without any external heating, and with the EHC operated with a post-crank heating strategy. The EHC system was placed immediately upstream of an original production catalyst, which was then moved to a location 40.6 cm from the exhaust manifold. The three test fuels were: 1) the Auto/Oil industry average gasoline, RF-A; 2) a fuel meeting California's Phase II gasoline specifications; and 3) a paraffinic test fuel. Non-methane organic gas (NMOG) emission rates with the EHC active were similiar with all three fuels, with absolute levels less than or equal to California's 50,000 mile Ultra-Low Emission Vehicle (ULEV) standard. Substantial differences, however were observed in the ozone forming potential of these fuels with the EHC active.

This paper describes the effort to characterize regulated and unregulated exhaust emissions from four gasoline powered passenger cars equipped with three-way catalyst control systems. The vehicles have been evaluated over four test cycles, with three fuels at four mileage accumulation points. In addition to the currently regulated automobile emissions, exhaust emission components measured include: sulfate, aldehydes, ammonia, sulfur dioxide, cyanide, and several other compounds. From the standpoint of toxicity, the most significant emissions from three-way catalyst systems are the currently regulated emissions, followed to a lesser degree by the sulfate emissions.

This paper describes the characterization of regulated and unregulated exhaust emissions from two methanol-fueled automobiles. For comparison, two gasoline-fueled automobiles of the same make and model were also evaluated. These automobiles were evaluated over the Light-Duty Federal Test Procedure and the Highway Fuel Economy Driving Schedule. Additional evaluations with the methanol-fueled automobiles were conducted using promoted base metal catalysts, and one of these automobiles was tested in a non-catalyst configuration. Exhaust constiuents sampled for, in addition to the regulated emissions, include: aldehydes, particulate, individual hydrocarbons, methanol, ethanol, ammonia, cyanide, amines, nitrosamines, and methyl nitrite.